Surface flaw detection and verification on metal bars by Eddy current testing and imaging system

An inspection system for detecting flaws on a moving metal (e.g., steel) bar coordinates the operation of an eddy current testing (ECT)-based flaw detection apparatus and an imaging-based flaw detection apparatus. The ECT-based flaw detection apparatus and the imaging-based flaw detection apparatus...

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Bibliographic Details
Main Authors Chang, Tzyy-Shuh, Huang, Hsun-Hau, Tomita, Kazuomi, Seki, Ryuichi
Format Patent
LanguageEnglish
Published 27.03.2012
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Summary:An inspection system for detecting flaws on a moving metal (e.g., steel) bar coordinates the operation of an eddy current testing (ECT)-based flaw detection apparatus and an imaging-based flaw detection apparatus. The ECT-based flaw detection apparatus and the imaging-based flaw detection apparatus are disposed along a movement path in a predetermined relationship with each other, for example, as a predetermined fixed offset distance therebetween. A synchronizing mechanism synchronizes the output data streams from the two flaw detection apparatuses based on the predetermined relationship, so as to align the data streams as function of the axial position on the metal bar. A processing unit is configured to process the synchronized data streams for the detection of flaws, which are then also synchronized (axial position). The synchronization permits a variety of cross-referencing operations, such a flaw verification as to the existence of flaws, as well augmenting imaging-based flaws with flaw depth information from the ECT-based apparatus.