DC motor with dual commutator bar set and selectable series and parallel connected coils

A permanent magnet, DC motor especially well adapted for use in power tools, and particularly hand-held, battery powered power tools. The motor includes two sets of armature coils, with each set of coils being coupled to separate sets of commutator bars on an armature. Separate pairs of brushes are...

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Bibliographic Details
Main Authors West, Joshua D, Deshpande, Uday S
Format Patent
LanguageEnglish
Published 22.02.2011
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Summary:A permanent magnet, DC motor especially well adapted for use in power tools, and particularly hand-held, battery powered power tools. The motor includes two sets of armature coils, with each set of coils being coupled to separate sets of commutator bars on an armature. Separate pairs of brushes are used to interface with the two sets of commutator bars. A switching subsystem is controlled either manually by a user engageable switch or automatically by a controller, to connect the two sets of coils in either series or parallel configurations. The series configuration provides a greater efficiency, but with a lower power output than the parallel connection. The parallel connection provides a greater maximum power output from the motor. Thus, the operating characteristics of the tool can be tailored to better meet the needs of a work task, and in a manner than makes most efficient use of available battery power.