Advanced fabrication technique to form ultra thin gate dielectric using a sacrificial polysilicon seed layer

• Main Authors: Gardner, Mark I, Fulford, Jr., H. Jim, May, Charles E
• Format: Patent
• Language: English
• Published: 11.03.2003

1. Field of the Invention A method is presented for forming a transistor wherein polysilicon is preferably deposited upon a dielectric-covered substrate to form a sacrificial polysilicon layer. The sacrificial polysilicon layer may then be reduced to a desired thickness. Thickness reduction of the sacrificial polysilicon layer is preferably undertaken by oxidizing a portion of the sacrificial polysilicon layer and then etching the oxidized portion. As an option, the sacrificial polysilicon layer may be heated such that it is recrystallized. The sacrificial polysilicon layer is preferably annealed in a nitrogen-bearing ambient such that it is converted to a gate dielectric layer that includes nitride. Polysilicon may be deposited upon the gate dielectric layer, and select portions of the polysilicon may be removed to form a gate conductor. LDD and source/drain areas may be formed adjacent to the gate conductor.