Meeting demand variations by using flexible U-shaped assembly lines

Nowadays companies must be able to provide a higher degree of product customisation to fulfil the needs of the increasingly sophisticated customer demand. This can only be achieved by having flexible production systems, able to cope with extended product ranges and with the uncertainty and variabili...

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Bibliographic Details
Published inInternational journal of production research Vol. 47; no. 14; pp. 3937 - 3955
Main Authors Simaria, Ana Sofia, Sá, Michele Zanella, Vilarinho, Pedro Manuel
Format Journal Article
LanguageEnglish
Published Taylor & Francis 13.05.2009
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Summary:Nowadays companies must be able to provide a higher degree of product customisation to fulfil the needs of the increasingly sophisticated customer demand. This can only be achieved by having flexible production systems, able to cope with extended product ranges and with the uncertainty and variability of demand in the current market environment. The purpose of this paper is to present a contribution related to facilities design that accounts for this issue, by presenting flexible U-shaped line configurations for an assembly system. In this type of line, whenever the production volume or product mix changes, the only modification in the line will be the number of operators working in the line, as the physical workstations remain fixed. The relevance of the problem is stated and an heuristic procedure, based on ant colony algorithms, developed to address this problem is described. The results of the application of the proposed procedure to an assembly line of a major manufacturer of electronic security systems are reported.
ISSN:0020-7543
1366-588X
DOI:10.1080/00207540701871044