Fuel injector and method of making same

• Main Authors: Ukropec Robert, Verpoort Clemens Maria, Berkemeier Oliver
• Format: Patent
• Language: English
• Published: 13.06.2017
• Subjects: APPARATUS THEREFOR; BLASTING; CHEMICAL SURFACE TREATMENT; CHEMISTRY; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATIONOR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY IONIMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; COATING MATERIAL WITH METALLIC MATERIAL; COATING METALLIC MATERIAL; COMBUSTION ENGINES; CONTROLLING COMBUSTION ENGINES; DIFFUSION TREATMENT OF METALLIC MATERIAL; ELECTROFORMING; ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; HEATING; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION INGENERAL; LIGHTING; MECHANICAL ENGINEERING; METALLURGY; PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTIONOF COATINGS; SUPPLYING COMBUSTION ENGINES IN GENERAL, WITH COMBUSTIBLEMIXTURES OR CONSTITUENTS THEREOF; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THESURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; TECHNICAL SUBJECTS COVERED BY FORMER USPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ARTCOLLECTIONS [XRACs] AND DIGESTS; WEAPONS

The invention relates to a fuel injector (1) for an internal combustion engine. The fuel injector (1) is comprised of an injector body (5) with an injector tip (6). The injector tip (6) is used for the injection of fuel into the combustion chamber (4) of the internal combustion engine. For this reason, the injector tip (6) is designed so as to be at least partially extended into the combustion chamber (4). If the injector tip (6) is designed to be flush with the surface of the combustion chamber (4), the injector tip (6) is arranged so that it directly faces toward the combustion chamber (4). Furthermore, the injector tip (6) is at least partially coated with a first oxide layer (9). According to the invention, a catalytic second oxide coating (10) composed of cerium oxide (CeO2), praseodymium oxide (PrO2), zirconium oxide (ZrO2), or any bi-component combination thereof is applied on top of the first oxide coating (9). The present invention also discloses a method of producing a fuel injector (1) which is at least partially coated with a first oxide coating (9) and a second oxide coating (10) applied over the first oxide coating (9), where the second oxide coating (10) is composed of at least one or more compounds from the group comprising cerium oxide (CeO2), praseodymium oxide (PrO2), or zirconium oxide (ZrO2) and is applied as a washcoat.