Method for forming a joint in a stack of light metal alloy sheets

• Main Authors: TRINICK RUSSELL JOHN, CLARKE CHRISTOPHER JAMES
• Format: Patent
• Language: English
• Published: 19.04.2016
• Subjects: BLASTING; DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS ORMACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS,CLIPS, WEDGES, JOINTS OR JOINTING; ENGINEERING ELEMENTS AND UNITS; FORGE FURNACES; FORGING; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVEFUNCTIONING OF MACHINES OR INSTALLATIONS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; HAMMERING; HEATING; LIGHTING; MECHANICAL ENGINEERING; MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVINGMATERIAL; PERFORMING OPERATIONS; PRESSING METAL; PUNCHING METAL; RIVETING; TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION; TECHNICAL SUBJECTS COVERED BY FORMER USPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS; THERMAL INSULATION IN GENERAL; TRANSPORTING; WEAPONS

A self-piercing rivet (10) for forming joints in stacked sheets of high or low strength, light alloy metals such as aluminum and magnesium. The rivet (10) comprises a head (11) and a substantially cylindrical shank (12) that is at least partially hollow so as to define a bore (13) that extends along at least part of its length. The outside diameter (D1) of the shank (12) is at least 6 mm, the effective length of the rivet is at least 1.3 times the diameter of the shank and the bore (13) has a volume that is at least 38% of the effective solid volume of the rivet (10). The rivet geometry is such that it has enhanced column strength to withstand the high insertion forces required and a high bore volume to accommodate displaced sheet material.