Injection process for making a moulding completely recyclable, multilayered article

• Main Authors: EIPPER ANDREAS, VOELKEL MARK, WEI CARSTEN, PIZZATI GIANLUCA, BORTOLON VITTORIO, GINSS CHRISTOPHE
• Format: Patent
• Language: English
• Published: 12.07.2011
• Subjects: AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; LAYERED PRODUCTS; LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT ORNON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM; PERFORMING OPERATIONS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR; SHAPING OR JOINING OF PLASTICS; TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION; TECHNICAL SUBJECTS COVERED BY FORMER USPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS; TRANSPORTING; WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL

An injection moulding process for making a completely recyclable, multilayered article which contains: i) a rigid layer formed of a thermoplastic polymer and ii) a foamed skin layer formed of a thermoplastic polymer compatible with the material of the rigid layer, by injection moulding of the rigid layer into a mould composed of two sides, lifting one side of the mould, or change one side of the mould to obtain a small gap of between 3 to 4 mm between the rigid layer and the side of the mould lifted or changed and injecting the foamed skin layer into the gap formed in step b).