Shaped laminate, particularly internal lining part for motor vehicles, as well as process and apparatus for the production thereof

• Main Authors: STRICKER; KLAUS, HESS; DIETER W, MAYSENHOELDER; ROLF
• Format: Patent
• Language: English
• Published: 23.09.1997
• Edition: 6
• Subjects: ACOUSTICS; ACOUSTICS NOT OTHERWISE PROVIDED FOR; BRAIDING; COTTON-WOOL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS,NON-WOVEN FABRICS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; KNITTING; LACE-MAKING; LAYERED PRODUCTS; LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT ORNON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM; MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARYMATERIAL; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING,NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; MUSICAL INSTRUMENTS; NON-WOVEN FABRICS; PERFORMING OPERATIONS; PHYSICS; SOUND-PRODUCING DEVICES; TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION; TECHNICAL SUBJECTS COVERED BY FORMER USPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS; TEXTILES; TRANSPORTING; TRIMMINGS; VEHICLES IN GENERAL; VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISEPROVIDED FOR; WADDING

The invention relates to a shaped laminate, particularly an internal lining part for motor vehicles. The laminate (1) has a substantially stiff supporting sheet (2) of thermoplastic material. The latter is covered on at least one and preferably both sides with a surface layer (3, 4) in the form of a nonwoven fabric. The joint between the nonwoven fabric and the plastic sheet is a thermal bond. For forming the bond the nonwoven fabric at least partly and preferably completely is made from the same type of plastic as the sheet. The invention also relates to a process and an apparatus for producing the laminate. For forming the adhesive joint the sheet is heated on at least one side to a temperature in the adhesive range of the thermoplastic material, the sheet interior being kept at a lower temperature. As a result of this procedure the nonwoven fabric structure is protected during the adhesion and shaping process. The invention makes it possible in simple manner to produce type-pure laminates, so that they can be recycled again as a whole, as can the waste material produced during their production.