PRODUCTION METHOD OF RARE EARTH MAGNET

The production method of a rare earth magnet of the present disclosure includes a coated magnetic powder preparation step, a mixed powder preparation step, and a pressure sintering step. In the coated magnetic preparation step, a zinc-containing coating 12 is formed on the particle surface of a sama...

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Main Authors ITO, Masaaki, SAKUMA, Noritsugu, ICHIGOZAKI, Daisuke, HIRANO, Tatsuhiko, KINOSHITA, Akihito
Format Patent
LanguageEnglish
Published 02.09.2021
Subjects
BASIC ELECTRIC ELEMENTS
CASTING
ELECTRICITY
INDUCTANCES
MAGNETS
MAKING METALLIC POWDER
MANUFACTURE OF ARTICLES FROM METALLIC POWDER
PERFORMING OPERATIONS
POWDER METALLURGY
SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
TRANSFORMERS
TRANSPORTING
WORKING METALLIC POWDER
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Summary:The production method of a rare earth magnet of the present disclosure includes a coated magnetic powder preparation step, a mixed powder preparation step, and a pressure sintering step. In the coated magnetic preparation step, a zinc-containing coating 12 is formed on the particle surface of a samarium-iron-nitrogen-based magnetic powder to obtain a coated magnetic powder 14. In the mixed powder preparation step, a binder powder 20 having a melting point not higher than the melting point of the coating 12 and the coated magnetic powder 14 are mixed to obtain a mixed powder. In the pressure sintering step, denoting as T1° C. the temperature at which the peak disappears in an X-ray diffraction pattern of the binder powder 20 and as T2° C. the temperature at which the magnetic phase in the samarium-iron-nitrogen-based magnetic powder 10 decomposes, the mixed powder is pressure-sintered at T1° C. or more and (T2−50)° C. or less.
Bibliography:Application Number: US202017137026