METHODS FOR METHANOL-TO-GASOLINE CONVERSION WITH FORWARDING METHANOL PROCESSING

• Main Authors: Harandi, Mohsen N, Hindman, Mitch L, Staubs, David W, Rajagopalan, Suriyanarayanan, Helton, Terry E
• Format: Patent
• Language: English
• Published: 24.12.2020
• Subjects: ACYCLIC OR CARBOCYCLIC COMPOUNDS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE ORUNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; CHEMISTRY; CRACKING HYDROCARBON OILS; FIRELIGHTERS; FUELS; FUELS NOT OTHERWISE PROVIDED FOR; LIQUEFIED PETROLEUM GAS; LUBRICANTS; METALLURGY; MINERAL WAXES; NATURAL GAS; ORGANIC CHEMISTRY; PEAT; PETROLEUM, GAS OR COKE INDUSTRIES; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVEHYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, ORGASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BYSUBCLASSES C10G, C10K; TECHNICAL GASES CONTAINING CARBON MONOXIDE

Methanol-to-gasoline (MTG) conversion may be performed with forward methanol processing. Methanol may be fed to a first reactor where it may be catalytically converted under dimethyl ether formation conditions in the presence of a first catalyst to form a product mixture comprising dimethyl ether (DME), methanol, and water. The DME may be separated from the methanol and the water and delivered to a second reactor. In the second reactor, the DME may be catalytically converted under MTG conversion conditions in the presence of a second catalyst to form a second product mixture comprising gasoline hydrocarbons and light hydrocarbon gas. The methanol and the water from the first reactor may be separated further to obtain substantially water-free methanol, which may be delivered to the second reactor. The separation of methanol from the water may be performed using the light hydrocarbon gas to effect stripping of the methanol.