METHOD OF CLADDING AND FUSION WELDING OF SUPERALLOYS

• Main Authors: Liburdi, Joseph, Hastie, Scott, GONCHAROV, Alexander B, Lowden, Paul
• Format: Patent
• Language: English
• Published: 13.09.2018
• Subjects: ALLOYS; CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS ANDNON-FERROUS ALLOYS; CHEMISTRY; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; FERROUS OR NON-FERROUS ALLOYS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUSMETALS OR ALLOYS; MACHINE TOOLS; MAKING METAL MALLEABLE BY DECARBURISATION, TEMPERING OR OTHERTREATMENTS; METAL-WORKING NOT OTHERWISE PROVIDED FOR; METALLURGY; METALLURGY OF IRON; MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; PERFORMING OPERATIONS; SOLDERING OR UNSOLDERING; TRANSPORTING; TREATMENT OF ALLOYS OR NON-FERROUS METALS; WELDING; WORKING BY LASER BEAM

The present concept is a method of cladding and fusion welding of superalloys and includes the steps of firstly application of a composite filler powder that comprises 5-50% by weight brazing powder which includes melting point depressants, and 50-95% by weight high temperature welding powder, to a superalloy base material. Secondly there is simultaneous melting of the base material and the composite filler powder by a welding heat source that is movable relative to the base material. There is heating to a temperature that will fully melt the brazing and high temperature welding powder and also melt a surface layer of the base material, thereby forming a weld pool followed by heat treatment with a partial re-melt of interdendritic B based eutectics.