PAR lamp and method of making same

• Main Authors: VEIGA LOUIE, RICHARD RENAUD, ROTHWELL, JR. HAROLD
• Format: Patent
• Language: English
• Published: 04.11.2010
• Subjects: BASIC ELECTRIC ELEMENTS; ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS; ELECTRICITY

A method of making a subassembly (10) for a PAR lamp (12) comprising the steps of: (a) providing a base (14) including a cup-shaped portion (16) with a top edge (18) having an extended flange (20) projecting therefrom; (b) providing a plurality of electrical contacts (22, 24) and inserting the contacts into appropriate locations (22a, 24a) in a bottom (26) of the cup-shaped portion (16); (c) providing a lamp capsule (28) including a light source (30) having dependent leads (32, 34) projecting from a base end (36); (d) inserting the base end (36) of the lamp capsule (28) into the cup-shaped portion (16) and affixing the dependent leads (32, 34) to the electrical contacts (22, 24); (e) providing a reflector (38) having a funnel-shaped body (40) with a substantially tubular neck (42); (f) filling the cup-shaped portion (16) with a liquid cement (44) to a depth that covers the base end (36) of the lamp capsule (28); (g) fitting the reflector (38) over the lamp capsule (28) so that the tubular neck (42) is submersed in the liquid cement (44); and (h) heating the subassembly (10) to fix the reflector (38) in place.