USE OF FORMALDEHYDE-FREE AQUEOUS BINDERS FOR SUBSTRATES

• Main Authors: MICHL KATHRIN, GERST MATTHIAS
• Format: Patent
• Language: English
• Published: 08.10.2009
• Subjects: APPLYING LIQUIDS OR OTHER FLUENT MATERIALS TO SURFACES, IN GENERAL; BRAIDING; CHEMICAL COMPOSITION OF GLASSES, GLAZES, OR VITREOUSENAMELS; CHEMISTRY; COMPOSITIONS BASED THEREON; COMPOSITIONS OF MACROMOLECULAR COMPOUNDS; COTTON-WOOL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS,NON-WOVEN FABRICS; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GLASS; JOINING GLASS TO GLASS OR OTHER MATERIALS; KNITTING; LACE-MAKING; LAUNDERING; LAYERED PRODUCTS; LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT ORNON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM; MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVINGCARBON-TO-CARBON UNSATURATED BONDS; MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARYMATERIAL; METALLURGY; MINERAL OR SLAG WOOL; NON-WOVEN FABRICS; ORGANIC MACROMOLECULAR COMPOUNDS; PERFORMING OPERATIONS; PROCESSES FOR APPLYING LIQUIDS OR OTHER FLUENT MATERIALS TOSURFACES, IN GENERAL; SPRAYING OR ATOMISING IN GENERAL; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS,MINERALS OR SLAGS; SURFACE TREATMENT OF GLASS; TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION; TECHNICAL SUBJECTS COVERED BY FORMER USPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS; TEXTILES; THEIR PREPARATION OR CHEMICAL WORKING-UP; TRANSPORTING; TREATMENT OF TEXTILES OR THE LIKE; TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS,FABRICS, FEATHERS, OR FIBROUS GOODS MADE FROM SUCH MATERIALS; TRIMMINGS; USE OF INORGANIC OR NON-MACROMOLECULAR ORGANIC SUBSTANCES ASCOMPOUNDING INGREDIENTS; WADDING

The present invention relates to the use of formaldehyde-free aqueous binders having a broad molecular weight distribution for substrates, said binders comprising (A) from 0 to 100% by weight of an ethylenically unsaturated acid anhydride or ethylenically unsaturated dicarboxylic acid whose carboxylic acid groups can form an anhydride group, or mixtures thereof, (B) from 100 to 0% by weight of an ethylenically unsaturated compound, (C) at least one polyfunctional crosslinker or mixtures thereof, and (D) from 1-80% by weight of an aqueous polymer dispersion, the polymers of A) and B) obtained by free-radical addition polymerization, when classified in a coordinate system by way of their average molecular weight Mw and their polydispersity, being situated in the area above a straight line which is defined by the linear equation y=1.25x+20 000 and has been shifted in y direction parallelwise by at least +3 000, the x axis denoting the weight-average molecular weight and the y axis the polydispersity times 10 000. The invention further relates to the binders themselves and also to their use for, for example, moldings, mats or boards, especially for fibrous and particulate substrates such as fiber webs, glass fibers, rockwool, reclaimed cotton, natural fibers or synthetic fibers.