Micro-fibrous polytetrafluoroethylene resin and process for making multi-directional planar structures

• Main Author: ROBERTS ROBERT
• Format: Patent
• Language: English
• Published: 30.09.2004
• Edition: 7
• Subjects: AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS; PERFORMING OPERATIONS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR; SHAPING OR JOINING OF PLASTICS; TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION; TECHNICAL SUBJECTS COVERED BY FORMER USPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS; TRANSPORTING; WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL

A process for producing unmelted fibrous polytetrafluoroethylene (PTFE) resin from which multi-directional planar oriented structures such as sheets and planar shapes can be readily fabricated. Unfilled forms as well as filled and reinforced products are achievable. Novel composite-plied structures or unsintered sheets can be built by layering two (2) or more sheets containing functional fillers or reinforcements and then sintering said layers to provide a homogenous bond between all layered sheets. True reinforcement of formed fluoropolymer structures can be produced with tensile properties, which exceed the strength of virgin products. Microporous asymmetric membranes, which have decreasing pore size in a series of plies can be readily fabricated.