Stiffened composite panel with integrated shim

• Main Authors: Cass, Gregory A, Schroeder, Ian E, Pham, Khanh M
• Format: Patent
• Language: English
• Published: 23.01.2024
• Subjects: AEROPLANES; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING; AIRCRAFT; AVIATION; COSMONAUTICS; HELICOPTERS; LAYERED PRODUCTS; LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT ORNON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM; PERFORMING OPERATIONS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR; SHAPING OR JOINING OF PLASTICS; TRANSPORTING; WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL

Provided are stiffened stringer panels with integrated shim structures. An example composite panel comprises a skin member having an inner surface, and a stringer positioned on the inner surface. The stringer comprises a first flange portion and a second flange portion with the first flange portion and the second flange portion contacting the inner surface. The composite panel further comprises an integrated shim positioned on the first flange portion. The integrated shim may comprise a sacrificial material configured to be trimmed to the desired geometry. The sacrificial material may comprise a glass fiber reinforced plastic fabric pre-impregnated with resin. The integrated shim may be configured to interface with internal support structures of a wing assembly. The integrated shim may be configured to be machined to fit dimensions and measurements corresponding to the internal support structures of the wing assembly.