Multi-speed electric powertrain with stepped splines that allow additional degrees of freedom

• Main Author: Waltz, William F
• Format: Patent
• Language: English
• Published: 13.09.2022
• Subjects: ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS INVEHICLES; ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OFTRANSMISSIONS IN VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GASEXHAUST OR FUEL SUPPLY OF PROPULSION UNITS, IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; BLASTING; BRAKES; CLUTCHES; COUPLINGS FOR TRANSMITTING ROTATION; ENGINEERING ELEMENTS AND UNITS; GEARING; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVEFUNCTIONING OF MACHINES OR INSTALLATIONS; HEATING; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; LIGHTING; MECHANICAL ENGINEERING; PERFORMING OPERATIONS; THERMAL INSULATION IN GENERAL; TRANSPORTING; VEHICLES IN GENERAL; WEAPONS

Various methods and systems are provided for a multi-speed electric axle assembly. The multi-speed electric axle assembly includes a grounding plate with an outer interface coupled to a housing interface and an inner stepped splined interface designed to selectively mate with a clutch sleeve. In the assembly, the inner stepped splined interface includes a plurality of steps that each include a first side that perpendicularly intersects a second side and the first side of each step in the inner stepped splined interface includes a clearance between the first side and a stepped surface of the clutch sleeve.