Shaped optical films and methods of shaping optical films

• Main Authors: Kotz, Arthur L, Aastuen, David J. W, Jennings, Robert M, Etter, Jo A, Fay, William T
• Format: Patent
• Language: English
• Published: 14.06.2022
• Subjects: AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING; PERFORMING OPERATIONS; PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCESIN A PLASTIC STATE; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR; SHAPING OR JOINING OF PLASTICS; TRANSPORTING; WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL

Optical films having a curved shaped and methods of shaping optical films are described. A method of shaping an optical film includes the steps of disposing the optical film adjacent first and second rollers spaced apart along a first direction, securing opposing first and second ends of the optical film, providing a curved mold surface, and shaping the optical film by contacting the optical film with the curved mold surface while stretching the optical film along the first direction and keeping a threshold distance between closest points on the optical film contacting the first roller and contacting the curved mold surface less than the width of the optical film to reduce buckling of the optical film.