Xerographic 3D printing method for forming shaped objects

• Main Authors: Irving, David C, Blair, Christopher D
• Format: Patent
• Language: English
• Published: 19.04.2022
• Subjects: ADDITIVE MANUFACTURING TECHNOLOGY; ADDITIVE MANUFACTURING, i.e. MANUFACTURING OFTHREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVEAGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING,STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING; ARTIFICIAL STONE; CASTING; CEMENTS; CERAMICS; CHEMISTRY; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDINGMATERIALS; CONCRETE; LIME, MAGNESIA; MAKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; METALLURGY; PERFORMING OPERATIONS; POWDER METALLURGY; REFRACTORIES; SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS, SLAG, OR MIXTURESCONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR; SHAPING OR JOINING OF PLASTICS; SLAG; TRANSPORTING; TREATMENT OF NATURAL STONE; WORKING CEMENT, CLAY, OR STONE; WORKING METALLIC POWDER; WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL

A shaped ceramic or metallic object is formed by sectioning a model of a shaped body into 2-dimensional slices. For each slice, a toner material is electrostatically printed on a polymer sheet. The toner material includes solid particles. The printed sheets are assembled into a stack and the stack is depolymerized and sintered to form the ceramic object.