Turbomachine repair using additive manufacturing

• Main Authors: Yuvalaklioglu, Mustafa, Onder, Onur, Woods, Steven Charles, Ozturk, Yusuf Eren, Turan, Birol
• Format: Patent
• Language: English
• Published: 27.10.2020
• Subjects: ADDITIVE MANUFACTURING TECHNOLOGY; ADDITIVE MANUFACTURING, i.e. MANUFACTURING OFTHREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVEAGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING,STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING; CASTING; CLADDING OR PLATING BY SOLDERING OR WELDING; COMBINED OPERATIONS; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; MACHINE TOOLS; MAKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; METAL-WORKING NOT OTHERWISE PROVIDED FOR; OTHER WORKING OF METAL; PERFORMING OPERATIONS; POWDER METALLURGY; SOLDERING OR UNSOLDERING; TRANSPORTING; UNIVERSAL MACHINE TOOLS; WELDING; WORKING BY LASER BEAM; WORKING METALLIC POWDER

A system includes a mounting plate having a plurality of reference members, an inspection system having a profiler device, and an additive manufacturing machine operatively coupled with the inspection system. A computer device scans the mounting plate with the profiler device to obtain position and orientation of the reference members and position and top surface profile data of any parts located on the mounting plate. A transmitting step transmits reference member position and orientation and part position and top surface profile data to the additive manufacturing machine. A detecting step detects mounting plate orientation and position inside the additive manufacturing machine. A combining step combines mounting plate orientation/position inside of the additive manufacturing machine and part position and top surface profile data to calculate a build path program for the additive manufacturing machine. A performing step performs a build process using the build path program to repair the parts.