Integrated process configuration involving the steps of pyrolysis, hydrocracking, hydrodealkylation and steam cracking

• Main Authors: Ganji, Santosh, Ramamurthy, Krishna Kumar, Galan-Sanchez, Lara, Hakeem, Abrar A, Goyheneix, Nicolas, Narayanaswamy, Ravichander
• Format: Patent
• Language: English
• Published: 24.12.2019
• Subjects: ACYCLIC OR CARBOCYCLIC COMPOUNDS; CHEMISTRY; CRACKING HYDROCARBON OILS; DESTRUCTIVE DISTILLATION OF CARBONAGEOUS MATERIALS FORPRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS; FUELS; LUBRICANTS; METALLURGY; MINERAL WAXES; ORGANIC CHEMISTRY; PEAT; PERFORMING OPERATIONS; PETROLEUM, GAS OR COKE INDUSTRIES; PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVEHYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, ORGASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; SEPARATION; TECHNICAL GASES CONTAINING CARBON MONOXIDE; TRANSPORTING

A process for processing plastic waste comprising converting plastic waste to hydrocarbon liquid and a first C1-4 gas; contacting hydrocarbon liquid with a first hydroprocessing catalyst in hydroprocessing unit to yield a second C1-4 gas and a first hydrocarbon product comprising C5+ liquid hydrocarbons; introducing the first hydrocarbon product to a first separating unit to produce treated hydrocarbon stream comprising C5-8 hydrocarbons and a first heavies stream comprising C9+ hydrocarbons; contacting the first heavies stream with a second hydroprocessing catalyst in hydrodealkylating unit to yield a second hydrocarbon product comprising C5+ liquid hydrocarbons and a third C1-4 gas; conveying the second hydrocarbon product to the first separating unit; feeding treated hydrocarbon stream to steam cracker to produce steam cracker product; separating steam cracker product into olefin gas, saturated hydrocarbons gas, aromatics, and a second heavies stream; and conveying the second heavies stream to hydroprocessing unit.