Arc cutting system, including coolant tubes and other consumables, and related operational methods

• Main Authors: Mitra, Soumya, Currier, Brian J, Mitra, Madhura S
• Format: Patent
• Language: English
• Published: 13.11.2018
• Subjects: CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR; ELECTRICITY; MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR; PERFORMING OPERATIONS; PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OFNEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMICBEAMS; SOLDERING OR UNSOLDERING; TRANSPORTING; WELDING; WORKING BY LASER BEAM

A method of using a coolant tube in a liquid cooled plasma arc torch is provided. The method includes installing the coolant tube and a first electrode in the plasma arc torch. The method also includes biasing, by a first coolant flow, a biasing surface of the coolant tube against the first electrode, such that the coolant tube translates axially along the longitudinal axis to contact the first electrode. The biasing by the first coolant flow defines a first distance in an axial direction between the O-ring of the coolant tube and a proximal end of the first electrode. The method further includes removing the first electrode from the plasma arc torch and installing a second electrode in the torch. The method includes biasing, by a second coolant flow, the biasing surface of the coolant tube against the second electrode, such that the coolant tube translates axially along the longitudinal axis to contact the second electrode. The biasing by the second coolant flow defines a second distance in an axial direction between the O-ring of the coolant tube and a proximal end of the second electrode. A difference between the first distance and the second distance is at least about 0.25 inches.