POLY-TRIMETHYLENE TEREPHTHALATE SOLID CORE FIBRILLATION-RESISTANT FILAMENT HAVING A SUBSTANTIALLY TRIANGULAR CROSS SECTION, A SPINNERET FOR PRODUCING THE FILAMENT, AND A CARPET MADE THEREFROM

• Main Authors: SAMANT K. RANJAN, SAMUELSON H. VAUGHN, CHANG JING CHUNG
• Format: Patent
• Language: English; Korean
• Published: 25.08.2011
• Subjects: AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBONFILAMENTS; CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS,THREADS, FIBRES, BRISTLES OR RIBBONS; COFFEE MILLS; DOMESTIC ARTICLES OR APPLIANCES; FURNITURE; HOUSEHOLD OR TABLE EQUIPMENT; HUMAN NECESSITIES; MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OFARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES ORRIBBONS; NATURAL OR ARTIFICIAL THREADS OR FIBRES; PERFORMING OPERATIONS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR; SHAPING OR JOINING OF PLASTICS; SPICE MILLS; SPINNING; SUCTION CLEANERS IN GENERAL; TEXTILES; TRANSPORTING; WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL

In a first aspect the invention is a solid core fibrillation-resistant, synthetic polymeric filament having three substantially equal length convex sides. The sides through substantially rounded tips centered by a distance "a" from the axis of the filament. Each rounded tip has a radius substantially equal to a length "b". Each tip lies on a circumscribed circle having a radius substantially equal to a length (a+b) and the midpoint of each side lies on an inscribed circle having a radius substantially equal to a length "c". The filament has a denier-per-filament in the range 10<"dpf"<35; the distance "a" lies in the range 0.00025 inches (6 micrometers)<"a"<0.004 inches (102 micrometers); the distance "b" lies in the range from 0.00008 inches (2 micrometers)<"b"<0.001 inches (24 micrometers); the distance "c" lies in the range from 0.0003 inches (8 micrometers)<"c"<0.0025 inches (64 micrometers); and the modification ratio ("MR") lies in the range from about 1.1<"MR"< about 2.0. In still another aspect the present invention is directed to a spinneret plate having a plurality of orifices formed therein for forming the solid core fibrillation-resistant, synthetic polymeric filament. Each orifice has a center and three sides with each side terminating in a first and a second end point and with a midpoint therebetween. The sides can be either concave or linear connected by either a circular or a linear end contour.