METHODS FOR MANUFACTURING SHELLS WITH STIFFENING GRID STRUCTURES

• Main Author: TOBIN, James Robert
• Format: Patent
• Language: English; French; German
• Published: 24.08.2022
• Subjects: ADDITIVE MANUFACTURING TECHNOLOGY; ADDITIVE MANUFACTURING, i.e. MANUFACTURING OFTHREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVEAGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING,STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING; PERFORMING OPERATIONS; PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCESIN A PLASTIC STATE; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR; SHAPING OR JOINING OF PLASTICS; TRANSPORTING; WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL

A method for manufacturing a shell includes providing a mold of the shell. The method also includes forming one or more first skins on the mold. Further, the method includes securing at least one three-dimensional (3-D) grid structure onto an inner surface of the one or more first skins. Thus, the method also includes securing one or more reinforcing members to one or more locations of the grid structure so as to locally increase a stiffness of the shell at the one or more locations by creating one or more localized sandwich structures with the grid structure.