NON-ISOCYANATE POLYURETHANE FOAM COMPOSITION AND METHOD OF MAKING THE SAME

• Main Authors: ZELLER, Mark, Ashton, CARTER, Patrick
• Format: Patent
• Language: English; French; German
• Published: 07.06.2023
• Subjects: CHEMISTRY; COMPOSITIONS BASED THEREON; COMPOSITIONS OF MACROMOLECULAR COMPOUNDS; MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONSONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS; METALLURGY; ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP

A thermoset non-isocyanate polyurethane foam (NIPU) composition includes a reaction product of a polycyclic carbonate, a polyamine; and a foaming ingredient including a carbonate-based chemical foaming agent. The reaction product is configured to form a urethane bond. The polycyclic carbonate and the polyamine can be bio-derived. A process for making the NIPU foam includes the steps of: (a) selecting a polycyclic carbonate and a polyamine; (b) mixing the polycyclic carbonate and the polyamine to form a reactant product including a partially cured gel matrix; (c) adding a foaming ingredient comprising a blowing agent including a carbonate; (d) curing the mixture to form the NIPU foam. Optionally, a first catalyst can be added to step (b); and additional foaming ingredients selected from the group consisting of an accelerant, a surfactant, and a combination thereof can be added prior to step (d).