COATING METHOD AND SYSTEM TO CREATE PATTERNED COATING LAYERS

• Main Authors: DIVIGALPITIYA, Ranjith, DERRY, Cameron E
• Format: Patent
• Language: English; French; German
• Published: 25.05.2022
• Subjects: ADHESIVES; APPLYING LIQUIDS OR OTHER FLUENT MATERIALS TO SURFACES, IN GENERAL; CHEMICAL PAINT OR INK REMOVERS; CHEMISTRY; COATING COMPOSITIONS, e.g. PAINTS, VARNISHES ORLACQUERS; CORRECTING FLUIDS; DYES; ELECTRIC HEATING; ELECTRIC LIGHTING NOT OTHERWISE PROVIDED FOR; ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR; ELECTRICITY; FILLING PASTES; INKS; METALLURGY; MISCELLANEOUS APPLICATIONS OF MATERIALS; MISCELLANEOUS COMPOSITIONS; NATURAL RESINS; PAINTS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; PERFORMING OPERATIONS; POLISHES; PROCESSES FOR APPLYING LIQUIDS OR OTHER FLUENT MATERIALS TOSURFACES, IN GENERAL; SPRAYING OR ATOMISING IN GENERAL; TRANSPORTING; USE OF MATERIALS THEREFOR; WOODSTAINS

A method of coating a substrate with a particulate coating composition is disclosed that creates a coated substrate having a controlled, nonuniform surface property profile that varies along at least one primary dimension. The substrate is positioned on a textured template. An effective amount of the particulate coating composition is buffed onto a surface of the substrate with the at least one orbital applicator moving in a plane parallel to surface in a plurality of directions relative to a point on the surface in an orbital manner while at least one process variable is changed during the coating of the substrate. Process variable that can be varied during coating include application time, application pressure, coating temperature, the contour of the textured template, orbital speed, web speed, and the particulate coating composition.