OSCILLATING HEAT PIPE USING ULTRASONIC ADDITIVE MANUFACTURING

• Main Authors: WENNING, Justin D, MAYBERRY, Travis
• Format: Patent
• Language: English; French; German
• Published: 09.02.2022
• Subjects: ADDITIVE MANUFACTURING TECHNOLOGY; ADDITIVE MANUFACTURING, i.e. MANUFACTURING OFTHREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVEAGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING,STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING; BLASTING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; HEAT EXCHANGE IN GENERAL; HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS,IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT; HEATING; LIGHTING; MACHINE TOOLS; MECHANICAL ENGINEERING; METAL-WORKING NOT OTHERWISE PROVIDED FOR; PERFORMING OPERATIONS; SOLDERING OR UNSOLDERING; TRANSPORTING; WEAPONS; WELDING; WORKING BY LASER BEAM

A manifold structure is formed using ultrasonic additive manufacturing and machining. The manifold structure includes a body having a base plate and a cover plate that define a flow passage therebetween, and a plurality of walls that segment the flow passage into a plurality of channels, wherein each of the walls has a height extending from the base plate to the cover plate and a non-linear length that is elongated relative to a width of the wall and extends in a direction normal to the height of the wall. The walls are wavy in shape to provide enhanced rigidity and stiffness during lamination over the channels.