DRIVEN ROTARY STEERING SYSTEM HAVING VARIABLE-APERTURE VALVE ORIFICES

• Main Authors: NANAYAKKARA, Ravi, DEOLALIKAR, Neelesh V, HUANG, Rui
• Format: Patent
• Language: English; French; German
• Published: 04.01.2023
• Subjects: EARTH DRILLING; EARTH DRILLING, e.g. DEEP DRILLING; FIXED CONSTRUCTIONS; MINING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR ASLURRY OF MINERALS FROM WELLS

The disclosed embodiments relate to a rotary steering having a plurality of hydraulically actuated steering pad assemblies and a valve positioned between a primary flow channel of the rotary steering tool and an actuating piston of each of the plurality of steering pad assemblies. The representative valve includes a two-disk valve, with an uphole disk having a single, fixed-area aperture and a downhole disk having a plurality of independently variable-area orifices. Each of the independently variable valve orifices corresponds to one of a plurality of valve ports. In turn, each valve port being is fluidly coupled to, and operable to actuate, a corresponding piston of one of the plurality of steering pad assemblies. The independently variable-area orifices can be manipulated (gradually opened or closed) to vary the pressure drop across the tool, and thereby vary the magnitude of hydraulic force available to actuate the steering pad assemblies.