MAGNETIC MATERIAL AND PROCESS FOR MANUFACTURING SAME

• Main Authors: YAMAMOTO, Shinpei, OZAKI, Kimihiro, IMAOKA, Nobuyoshi
• Format: Patent
• Language: English; French; German
• Published: 01.01.2020
• Subjects: ALLOYS; BASIC ELECTRIC ELEMENTS; CASTING; CHEMISTRY; ELECTRICITY; FERROUS OR NON-FERROUS ALLOYS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUSMETALS OR ALLOYS; INDUCTANCES; MAGNETS; MAKING METAL MALLEABLE BY DECARBURISATION, TEMPERING OR OTHERTREATMENTS; MAKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; METALLURGY; METALLURGY OF IRON; MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; PERFORMING OPERATIONS; POWDER METALLURGY; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES; TRANSFORMERS; TRANSPORTING; TREATMENT OF ALLOYS OR NON-FERROUS METALS; WORKING METALLIC POWDER

Provided are a new, highly magnetically stable magnetic material which has higher saturation magnetization than ferrite-based magnetic materials, and with which problems of eddy current loss and the like can be solved due to higher electric resistivity than that of existing metal-based magnetic materials, and a method for manufacturing the same. A magnetic material powder is obtained by reducing in hydrogen Ni-ferrite nanoparticles obtained by wet synthesis and causing grain growth, while simultaneously causing nanodispersion of an α-(Fe, Ni) phase and an Ni-enriched phase by means of a phase dissociation phenomenon due to disproportional reaction. The powder is sintered to obtain a solid magnetic material.