Flexible circuit electrode array manufacturing method

• Main Authors: RIPLEY, ANNE-MARIE DE MERLIER, HUMAYUN, MARK, TALBOT, NEIL, GREENBERG, ROBERT JAY, GUVEN, DILEK, NEYSMITH, JORDAN, LITTLE, JAMES S, MECH, BRIAN V
• Format: Patent
• Language: English; French; German
• Published: 23.02.2011
• Subjects: CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR; ELECTRICITY; ELECTROTHERAPY; HUMAN NECESSITIES; HYGIENE; MAGNETOTHERAPY; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS; MEDICAL OR VETERINARY SCIENCE; PRINTED CIRCUITS; RADIATION THERAPY; ULTRASOUND THERAPY

Polymer materials are useful as electrode array bodies for neural stimulation. They are particularly useful for retinal stimulation to create artificial vision, cochlear stimulation to create artificial hearing, or cortical stimulation many purposes. The pressure applied against the retina, or other neural tissue, by an electrode array is critical. Too little pressure causes increased electrical resistance, along with electric field dispersion. Too much pressure may block blood flow. Common flexible circuit fabrication techniques generally require that a flexible circuit electrode array be made flat. Since neural tissue is almost never flat, a flat array will necessarily apply uneven pressure. Further, the edges of a flexible circuit polymer array may be sharp and cut the delicate neural tissue. By applying the right amount of heat to a completed array, a curve can be induced. With a thermoplastic polymer it may be further advantageous to repeatedly heat the flexible circuit in multiple molds, each with a decreasing radius. Further, it is advantageous to add material along the edges. It is further advantageous to provide a fold or twist in the flexible circuit array. Additional material may be added inside and outside the fold to promote a good seal with tissue.