NONWOVEN WEBS MADE FROM MULTICOMPONENT FILAMENTS AND PROCESS FOR FORMING NONWOVEN WEBS

• Main Authors: ARNOLD, Dean, HONARBAKHSH, Sara, LENNON, Eric E, KHATIBLOU, Esfandiar, FERGUSON, Timothy D, KRUEGER, Jeffrey
• Format: Patent
• Language: English
• Published: 25.07.2024
• Subjects: APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBONFILAMENTS; BRAIDING; CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS,THREADS, FIBRES, BRISTLES OR RIBBONS; COTTON-WOOL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS,NON-WOVEN FABRICS; KNITTING; LACE-MAKING; MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARYMATERIAL; MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OFARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES ORRIBBONS; NATURAL OR ARTIFICIAL THREADS OR FIBRES; NON-WOVEN FABRICS; SPINNING; TEXTILES; TRIMMINGS; WADDING

Multicomponent filaments, nonwoven webs made from the multicomponent filaments, and processes for forming nonwoven webs are disclosed. In accordance with the present invention, the multicomponent filaments contain a crimp enhancement additive. Specifically, the crimp enhancement additive is added to a polymeric component and increases the crystallization and/or solidification rate of that polymeric component. The use of the crimp enhancement additive in one of the polymeric components of the multicomponent filaments allows the multicomponent filaments to inherently crimp without the use of any post-crystallization/solidification heat treatment. The process produces webs with improved fabric density and softness properties. The crimp enhancement additive incorporated into the filaments is a polyolefin homopolymer, in particular a polypropylene homopolymer.