Concept design and optimization methodology of a wound field synchronous motor for commercial vehicle applications

Due to increased costs and risk of supply chain uncertainty, rare-earth free traction motors are gaining significant interest in the automotive industry. The wound field synchronous motor offers a rare-earth free alternative to the permanent magnet synchronous motor and also shows additional benefit...

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Bibliographic Details
Published in2023 IEEE Energy Conversion Congress and Exposition (ECCE) pp. 4330 - 4337
Main Authors Mirahki, Hooshang, Atallah, Kais, Rodrigues, Leon, Cawkwell, Thomas
Format Conference Proceeding
LanguageEnglish
Published IEEE 29.10.2023
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Summary:Due to increased costs and risk of supply chain uncertainty, rare-earth free traction motors are gaining significant interest in the automotive industry. The wound field synchronous motor offers a rare-earth free alternative to the permanent magnet synchronous motor and also shows additional benefits such as high-power factor, lower iron loss at high speeds and improved safety under fault conditions. In this paper a methodology is developed for design and optimization of such a motor for high volume automotive traction applications. The optimization process consists of two steps. The first step employs an analytical model coupled with a high population genetic algorithm to search in a large design space. The second step uses the Surrogate Finite Element (SFE) method for fast design optimization using the output of the first step as the initial population. A detailed cost and efficiency trade-off is used to select the motor for the final design.
ISSN:2329-3748
DOI:10.1109/ECCE53617.2023.10362575