Experimental and Numerical Investigation Integrated with Machine Learning (ML) for the Prediction Strategy of DP590/CFRP Composite Laminates

• Published in: Polymers Vol. 16; no. 11; p. 1589
• Main Authors: Hu, Haichao, Wei, Qiang, Wang, Tianao, Ma, Quanjin, Jin, Peng, Pan, Shupeng, Li, Fengqi, Wang, Shuxin, Yang, Yuxuan, Li, Yan
• Format: Journal Article
• Language: English
• Published: Switzerland MDPI AG 03.06.2024; MDPI
• Subjects: Accuracy; Algorithms; Bend strength; Carbon fiber reinforced plastics; Carbon fibers; Composite materials; Decision trees; Deep learning; Engineering; Fiber reinforced polymers; Fibrous composites; finite element modeling; Identification and classification; Laminated materials; Laminates; Load; Machine learning; Mechanical properties; Numerical analysis; orientation selections; Performance prediction; Polymeric composites; prediction strategy; Regression analysis; Shear tests; Simulation; Simulation methods; stacking sequence; Stacking sequence (composite materials); Tensile strength; China; stacking sequence; prediction strategy; finite element modeling; orientation selections; machine learning; mechanical properties
• ISSN: 2073-4360; 2073-4360
• DOI: 10.3390/polym16111589

This study unveils a machine learning (ML)-assisted framework designed to optimize the stacking sequence and orientation of carbon fiber-reinforced polymer (CFRP)/metal composite laminates, aiming to enhance their mechanical properties under quasi-static loading conditions. This work pioneers the expansion of initial datasets for ML analysis in the field by uniquely integrating the experimental results with finite element simulations. Nine ML models, including XGBoost and gradient boosting, were assessed for their precision in predicting tensile and bending strengths. The findings reveal that the XGBoost and gradient boosting models excel in tensile strength prediction due to their low error rates and high interpretability. In contrast, the decision trees, K-nearest neighbors (KNN), and random forest models show the highest accuracy in bending strength predictions. Tree-based models demonstrated exceptional performance across various metrics, notably for CFRP/DP590 laminates. Additionally, this study investigates the impact of layup sequences on mechanical properties, employing an innovative combination of ML, numerical, and experimental approaches. The novelty of this study lies in the first-time application of these ML models to the performance optimization of CFRP/metal composites and in providing a novel perspective through the comprehensive integration of experimental, numerical, and ML methods for composite material design and performance prediction.