Research on Hybrid Vibration Sensor for Measuring Downhole Drilling Tool Vibrational Frequencies

• Published in: Applied sciences Vol. 14; no. 12; p. 5014
• Main Authors: Liu, Jiangbin, Pan, Guangzhi, Wu, Chuan, Feng, Yanjun
• Format: Journal Article
• Language: English
• Published: Basel MDPI AG 01.06.2024
• Subjects: Copper; downhole drilling tools; Drilling; Drilling and boring; Electrodes; electromagnetic power generation; Electromagnetism; Energy; Experiments; Measurement; Oil and gas field equipment; piezoelectric nanogenerator; Power supply; Sensors; Strain gauges; triboelectric nanogenerator; Vibration; vibration sensor; China
• ISSN: 2076-3417; 2076-3417
• DOI: 10.3390/app14125014

The vibration parameters during drilling play a critical role in enhancing drilling speed and ensuring safety. However, traditional downhole vibration sensors face limitations in their power supply methods, hindering widespread adoption. To address this challenge, our research introduces a novel solution: a hybrid downhole vibration sensor (HDV-TENG) utilizing triboelectric nanogenerators. This sensor not only enables the measurement of low- to medium–high-frequency vibrations using self-power but also serves to energize other downhole devices. We utilized a self-constructed vibration simulator to replicate downhole drilling tool vibrations and conducted a comprehensive series of sensor tests. The test results indicate that the frequency measurement bandwidth of the HDV-TENG spans from 0 to 200 kHz. Especially, the measurement errors for vibrations within the low-frequency range of 0 to 10 Hz and the high-frequency range of 10 to 200 k Hz are less than 5% and 8%, respectively. Additionally, the experimental findings regarding load matching demonstrate that the HDV-TENG achieves an output power level in the milliwatt range, representing a significant improvement over the output power of traditional triboelectric nanogenerators. Unlike traditional downhole vibration measurement sensors, HDV-TENG operates without requiring any external power supply, thereby conserving downhole space and significantly enhancing drilling efficiency. Furthermore, HDV-TENG not only offers a broad measurement range but also amplifies output power through the synergy of a triboelectric nanogenerator (TENG), piezoelectric nanogenerator (PENG), and electromagnetic power generator (EMG). This capability enables its utilization as an emergency power source for other micropower equipment downhole. The introduction of HDV-TENG also holds considerable implications for the development of self-powered underground sensors with high-frequency measurement capabilities.