Energy recovery from syngas and pyrolysis wastewaters with anaerobic mixed cultures

• Published in: Bioresources and bioprocessing Vol. 11; no. 1; pp. 76 - 15
• Main Authors: Robazza, Alberto, Neumann, Anke
• Format: Journal Article
• Language: English
• Published: Singapore Springer Nature Singapore 27.07.2024; Springer Nature B.V; SpringerOpen
• Subjects: Anaerobic digestion; Anaerobic processes; Biochemical Engineering; Carbon; Carboxylates; Chemistry; Chemistry and Materials Science; Condensates; Energy recovery; Environmental Engineering/Biotechnology; Fermentation; Industrial and Production Engineering; Methanogenesis; Nitrogen heterocycles; Open cultures; Phenolics; Phenols; Plastics; Polyethylene; Polyethylenes; Pyrolysis; Pyrolysis products; Pyrolysis wastewater; Sewage sludge; Sludge; Substrate inhibition; Synergistic effect; Synthesis gas; Toxic wastes; Toxicants; Toxicity; Volatile fatty acids; Waste management; Polyethylene; Nitrogen heterocycles; Volatile fatty acids; Pyrolysis wastewater; Energy recovery; Open cultures; Phenolics; Sewage sludge; Carbon capture
• ISSN: 2197-4365; 2197-4365
• DOI: 10.1186/s40643-024-00791-3

The anaerobic digestion of aqueous condensate from fast pyrolysis is a promising technology for enhancing carbon and energy recovery from waste. Syngas, another pyrolysis product, could be integrated as a co-substrate to improve process efficiency. However, limited knowledge exists on the co-fermentation of pyrolysis syngas and aqueous condensate by anaerobic cultures and the effects of substrate toxicity. This work investigates the ability of mesophilic and thermophilic anaerobic mixed cultures to co-ferment syngas and the aqueous condensate from either sewage sludge or polyethylene plastics pyrolysis in semi-batch bottle fermentations. It identifies inhibitory concentrations for carboxydotrophic and methanogenic reactions, examines specific component removal and assesses energy recovery potential. The results show successful co-fermentation of syngas and aqueous condensate components like phenols and N-heterocycles. However, the characteristics and load of the aqueous condensates affected process performance and product formation. The toxicity, likely resulting from the synergistic effect of multiple toxicants, depended on the PACs’ composition. At 37 °C, concentrations of 15.6 g COD /g VSS and 7.8 g COD /g VSS of sewage sludge-derived aqueous condensate inhibited by 50% carboxydotrophic and methanogenic activity, respectively. At 55 °C, loads between 3.9 and 6.8 g COD /g VSS inhibited by 50% both reactions. Polyethylene plastics condensate showed higher toxicity, with 2.8 g COD /g VSS and 0.3 g COD /g VSS at 37 °C decreasing carboxydotrophic and methanogenic rates by 50%. At 55 °C, 0.3 g COD /g VSS inhibited by 50% CO uptake rates and methanogenesis. Increasing PAC loads reduced methane production and promoted short-chain carboxylates formation. The recalcitrant components in sewage sludge condensate hindered e-mol recovery, while plastics condensate showed high e-mol recoveries despite the stronger toxicity. Even with challenges posed by substrate toxicity and composition variations, the successful conversion of syngas and aqueous condensates highlights the potential of this technology in advancing carbon and energy recovery from anthropogenic waste streams. Graphical Abstract