Cold-Rolled Strip Steel Stress Detection Technology Based on a Magnetoresistance Sensor and the Magnetoelastic Effect

• Published in: Sensors (Basel, Switzerland) Vol. 18; no. 5; p. 1638
• Main Authors: Guan, Ben, Zang, Yong, Han, Xiaohui, Zheng, Kailun
• Format: Journal Article
• Language: English
• Published: Switzerland MDPI AG 21.05.2018; MDPI
• Subjects: Annealing; Cold; cold rolled strip; Cold-rolled steel; Continuous casting; Correlation analysis; Crystal structure; Defects; Ductility; Electric potential; Error detection; Evolution; Linearity; Magnetic fields; Magnetism; Magnetoelastic effect; Magnetoresistance; magnetoresistance sensor; Magnetoresistivity; Mechanical engineering; Permeability; Residual stress; Sensitivity; Sensors; Shape control; Signal processing; Stress analysis; stress detection; Theory; Beijing China; China; cold rolled strip; magnetoelastic effect; stress detection; magnetoresistance sensor
• ISSN: 1424-8220; 1424-8220
• DOI: 10.3390/s18051638

Driven by the demands for contactless stress detection, technologies are being used for shape control when producing cold-rolled strips. This paper presents a novel contactless stress detection technology based on a magnetoresistance sensor and the magnetoelastic effect, enabling the detection of internal stress in manufactured cold-rolled strips. An experimental device was designed and produced. Characteristics of this detection technology were investigated through experiments assisted by theoretical analysis. Theoretically, a linear correlation exists between the internal stress of strip steel and the voltage output of a magneto-resistive sensor. Therefore, for this stress detection system, the sensitivity of the stress detection was adjusted by adjusting the supply voltage of the magnetoresistance sensor, detection distance, and other relevant parameters. The stress detection experimental results showed that this detection system has good repeatability and linearity. The detection error was controlled within 1.5%. Moreover, the intrinsic factors of the detected strip steel, including thickness, carbon percentage, and crystal orientation, also affected the sensitivity of the detection system. The detection technology proposed in this research enables online contactless detection and meets the requirements for cold-rolled steel strips.