A Domain Adaption ResNet Model to Detect Faults in Roller Bearings Using Vibro-Acoustic Data

• Published in: Sensors (Basel, Switzerland) Vol. 23; no. 6; p. 3068
• Main Authors: Liu, Yi, Xiang, Hang, Jiang, Zhansi, Xiang, Jiawei
• Format: Journal Article
• Language: English
• Published: Switzerland MDPI AG 13.03.2023; MDPI
• Subjects: Accelerometers; Accuracy; Acoustics; Analysis; Background noise; Bearings; Datasets; Deep learning; domain adaption; Domains; Doppler effect; Electricity distribution; Fault detection; Fault diagnosis; Hilbert space; intelligent fault diagnosis; Machine learning; Machinery; multi-source data; Neural networks; Power; Probability distribution; ResNet; Roller bearings; Sensors; Support vector machines; Vibration; multi-source data; roller bearings; domain adaption; intelligent fault diagnosis; ResNet
• ISSN: 1424-8220; 1424-8220
• DOI: 10.3390/s23063068

Intelligent fault diagnosis of roller bearings is facing two important problems, one is that train and test datasets have the same distribution, and the other is the installation positions of accelerometer sensors are limited in industrial environments, and the collected signals are often polluted by background noise. In the recent years, the discrepancy between train and test datasets is decreased by introducing the idea of transfer learning to solve the first issue. In addition, the non-contact sensors will replace the contact sensors. In this paper, a domain adaption residual neural network (DA-ResNet) model using maximum mean discrepancy (MMD) and a residual connection is constructed for cross-domain diagnosis of roller bearings based on acoustic and vibration data. MMD is used to minimize the distribution discrepancy between the source and target domains, thereby improving the transferability of the learned features. Acoustic and vibration signals from three directions are simultaneously sampled to provide more complete bearing information. Two experimental cases are conducted to test the ideas presented. The first is to verify the necessity of multi-source data, and the second is to demonstrate that transfer operation can improve recognition accuracy in fault diagnosis.