Study on the Measurability of Gear Analytical Parameters in Double-Flank Measurement

• Published in: Sensors (Basel, Switzerland) Vol. 23; no. 24; p. 9728
• Main Authors: Wang, Xiaoyi, Liu, Mingkang, Yao, Tianyang, Zheng, Kunlei, Zhao, Chengxiang, Xiao, Longyuan, Zhu, Dongjie
• Format: Journal Article
• Language: English
• Published: Switzerland MDPI AG 09.12.2023; MDPI
• Subjects: Accuracy; analytical parameters; double-flank measurement; Efficiency; gear metrology; measurable area; profile; Quality control; Sensors; Simulation methods; double-flank measurement; gear metrology; measurable area; analytical parameters; profile
• ISSN: 1424-8220; 1424-8220
• DOI: 10.3390/s23249728

Double-flank measurement is the most commonly used full inspection method on the shop floor. However, the double-flank measurement method cannot measure analytical parameters such as pitch deviations and profile deviations, and this limitation is a pain point in the field of gear measurement. This paper studies the measurability of the analytical parameters of gears based on the results of double-flank measurement, proposes the definition of measurable area, and gives the relationship between the size of the measurable area and the number of teeth and the pressure angle and the gear error. Digital simulation methods were used to conduct measurement experiments on gear analytical parameters. In the experiments, the measurability of the analytical parameters of gears with various typical profile deviations in the double-flank measurement process was verified and analyzed. The test results show that not all profile deviations are unmeasurable in the process of double-flank measurement, but there exists a profile region in which the analytical parameters of the gear can be measured accurately. The size of the measurable area of the profile is mainly determined by the number of teeth and pressure angle of the gear, while the pitch deviations are always measurable under normal conditions.