Fit of interim crowns fabricated using photopolymer-jetting 3D printing

• Published in: The Journal of prosthetic dentistry Vol. 118; no. 2; pp. 208 - 215
• Main Authors: Mai, Hang-Nga, DDS, MS, Lee, Kyu-Bok, DDS, PhD, Lee, Du-Hyeong, DDS, PhD
• Format: Journal Article
• Language: English
• Published: United States Elsevier Inc 01.08.2017
• Subjects: Crowns; Dental Impression Technique; Dental Prosthesis Design; Dentistry; In Vitro Techniques; Printing, Three-Dimensional
• ISSN: 0022-3913; 1097-6841
• DOI: 10.1016/j.prosdent.2016.10.030

Abstract Statement of problem The fit of interim crowns fabricated using 3-dimensional (3D) printing is unknown. Purpose The purpose of this in vitro study was to evaluate the fit of interim crowns fabricated using photopolymer-jetting 3D printing and to compare it with that of milling and compression molding methods. Material and methods Twelve study models were fabricated by making an impression of a metal master model of the mandibular first molar. On each study model, interim crowns (N=36) were fabricated using compression molding (molding group, n=12), milling (milling group, n=12), and 3D polymer-jetting methods. The crowns were prepared as follows: molding group, overimpression technique; milling group, a 5-axis dental milling machine; and polymer-jetting group using a 3D printer. The fit of interim crowns was evaluated in the proximal, marginal, internal axial, and internal occlusal regions by using the image-superimposition and silicone-replica techniques. The Mann-Whitney U test and Kruskal-Wallis tests were used to compare the results among groups (α=.05). Results Compared with the molding group, the milling and polymer-jetting groups showed more accurate results in the proximal and marginal regions ( P <.001). In the axial regions, even though the mean discrepancy was smallest in the molding group, the data showed large deviations. In the occlusal region, the polymer-jetting group was the most accurate, and compared with the other groups, the milling group showed larger internal discrepancies ( P <.001). Conclusions Polymer-jet 3D printing significantly enhanced the fit of interim crowns, particularly in the occlusal region.