HCT-Det: A High-Accuracy End-to-End Model for Steel Defect Detection Based on Hierarchical CNN–Transformer Features

• Published in: Sensors (Basel, Switzerland) Vol. 25; no. 5; p. 1333
• Main Authors: Chen, Xiyin, Zhang, Xiaohu, Shi, Yonghua, Pang, Junjie
• Format: Journal Article
• Language: English
• Published: Switzerland MDPI AG 21.02.2025; MDPI
• Subjects: Automation; Classification; convolutional neural network; defect detection; Defects; Electric transformers; Localization; Neural networks; transformer; transformer; convolutional neural network; defect detection
• ISSN: 1424-8220; 1424-8220
• DOI: 10.3390/s25051333

Surface defect detection is essential for ensuring the quality and safety of steel products. While Transformer-based methods have achieved state-of-the-art performance, they face several limitations, including high computational costs due to the quadratic complexity of the attention mechanism, inadequate detection accuracy for small-scale defects due to substantial downsampling, inconsistencies between classification scores and localization confidence, and feature resolution loss caused by simple upsampling and downsampling strategies. To address these challenges, we propose the HCT-Det model, which incorporates a window-based self-attention residual (WSA-R) block structure. This structure combines window-based self-attention (WSA) blocks to reduce computational overhead and parallel residual convolutional (Res) blocks to enhance local feature continuity. The model’s backbone generates three cross-scale features as encoder inputs, which undergo Intra-Scale Feature Interaction (ISFI) and Cross-Scale Feature Interaction (CSFI) to improve detection accuracy for targets of various sizes. A Soft IoU-Aware mechanism ensures alignment between classification scores and intersection-over-union (IoU) metrics during training. Additionally, Hybrid Downsampling (HDownsample) and Hybrid Upsampling (HUpsample) modules minimize feature degradation. Our experiments demonstrate that HCT-Det achieved a mean average precision (mAP@0.5) of 0.795 on the NEU-DET dataset and 0.733 on the GC10-DET dataset, outperforming other state-of-the-art approaches. These results highlight the model’s effectiveness in improving computational efficiency and detection accuracy for steel surface defect detection.