Advances and new directions in plant-wide disturbance detection and diagnosis

• Published in: Control engineering practice Vol. 15; no. 10; pp. 1196 - 1206
• Main Authors: Thornhill, Nina F., Horch, Alexander
• Format: Journal Article Conference Proceeding
• Language: English
• Published: Oxford Elsevier Ltd 01.10.2007; Elsevier
• Subjects: Applied sciences; Chemical engineering; Computer science; control theory; systems; Control system synthesis; Control theory. Systems; Exact sciences and technology; Fault detection; Metrology, automation; Modelling and identification; Oscillation; Plant-wide; Process control. Computer integrated manufacturing; Process monitoring; Signal analysis; Whole-plant; Plant-wide; Process monitoring; Whole-plant; Fault detection; Signal analysis; Oscillation; Data analysis; Chemical engineering; Process control; Mechanism analysis; Non linear control; Control synthesis; Adhesion; Modeling; Chemical reactor; Signal processing; Valve; Qualitative analysis; Limit cycle; Fault diagnostic; Monitoring; Defect detection
• ISSN: 0967-0661; 1873-6939
• DOI: 10.1016/j.conengprac.2006.10.011

This article reviews advances in detection and diagnosis of plant-wide control system disturbances in chemical processes and discusses new directions that look promising for the future. Causes of plant-wide disturbances include non-linear limit cycles in control loops, controller interactions and tuning problems. The diagnosis of non-linearity, especially when due to valve stiction, has been an active area. Detection of controller interactions and disturbances due to plant structure remain open issues, however, and will need new approaches. For the future, the linkage of data-driven analysis with a qualitative model of the process is an exciting prospect. Finally, the paper offers some brief comments about emerging applications.