Analytical Solution of the Non-Stationary Heat Conduction Problem in Thin-Walled Products during the Additive Manufacturing Process

• Published in: Materials Vol. 14; no. 14; p. 4049
• Main Authors: Mukin, Dmitrii, Valdaytseva, Ekaterina, Turichin, Gleb
• Format: Journal Article
• Language: English
• Published: Basel MDPI AG 20.07.2021; MDPI
• Subjects: Accumulation; Additive manufacturing; analytical modeling; Arc heating; Conduction heating; Conductive heat transfer; Cooling; Cooling rate; Deposition; direct metal deposition; Exact solutions; Filler materials; Finite volume method; Heat conductivity; Heat sources; Heat transfer; Mathematical models; non-stationary temperature field; Residual stress; Substrates; Superposition (mathematics); Temperature; Temperature distribution; Thermocouples; Thin walls
• ISSN: 1996-1944; 1996-1944
• DOI: 10.3390/ma14144049

The work is devoted to the development of a model for calculating transient quasiperiodic temperature fields arising in the direct deposition process of thin walls with various configurations. The model allows calculating the temperature field, thermal cycles, temperature gradients, and the cooling rate in the wall during the direct deposition process at any time. The temperature field in the deposited wall is determined based on the analytical solution of the non-stationary heat conduction equation for a moving heat source, taking into account heat transfer to the environment. Heat accumulation and temperature change are calculated based on the superposition principle of transient temperature fields resulting from the heat source action at each pass. The proposed method for calculating temperature fields describes the heat-transfer process and heat accumulation in the wall with satisfactory accuracy. This was confirmed by comparisons with experimental thermocouple data. It takes into account the size of the wall and the substrate, the change in power from layer to layer, the pause time between passes, and the heat-source trajectory. In addition, this calculation method is easy to adapt to various additive manufacturing processes that use both laser and arc heat sources.