The influence of Johnson–Cook material constants on finite element simulation of machining of AISI 316L steel

• Published in: International journal of machine tools & manufacture Vol. 47; no. 3; pp. 462 - 470
• Main Authors: Umbrello, D., M’Saoubi, R., Outeiro, J.C.
• Format: Journal Article
• Language: English
• Published: Oxford Elsevier Ltd 01.03.2007; Elsevier
• Subjects: Applied sciences; Austenitic stainless steel; Cutting; Exact sciences and technology; FEM; Industrial metrology. Testing; Machining; Machining. Machinability; Mechanical engineering. Machine design; Metals. Metallurgy; Production techniques; Residual stresses; Work material model; Work material model; Austenitic stainless steel; Residual stresses; Machining; FEM; Constitutive equation; Geometrical shape; Force measurement; X ray radiography; Elastoviscoplasticity; Experimental study; Modeling; Dynamometer; Temperature measurement; Finite element method; Elastoplasticity; Piezoelectricity; X ray scattering; Thermal imaging; Orthogonal cutting; Residual stress; Stainless steel-316L; Cutting force; Electromechanical properties
• ISSN: 0890-6955; 1879-2170
• DOI: 10.1016/j.ijmachtools.2006.06.006

In literature, five different sets of work material constants used in the Johnson–Cook's (J–C) constitutive equation are implemented in a numerical model to describe the behaviour of AISI 316L steel. The aim of this research is to study the effects of five different sets of material constants of the J–C constitutive equation in finite-element modelling of orthogonal cutting of AISI 316L on the experimental and predicted cutting forces, chip morphology, temperature distributions and residual stresses. Several experimental equipments were used to estimate the experimental results, such as piezoelectric dynamometer for cutting forces measurements, thermal imaging system for temperature measurements and X-ray diffraction technique for residual stresses determination on the machined surfaces; while an elastic–viscoplastic FEM formulation was implemented to predict the local and global variables involved in this research. It has been observed that all the considered process output and, in particular the residual stresses are very sensitive to the J–C's material constants.