Effects of the Crack Tip Constraint on the Fracture Assessment of an Al 5083-O Weldment for Low Temperature Applications

• Published in: Materials Vol. 10; no. 7; p. 815
• Main Authors: Moon, Dong Hyun, Park, Jeong Yeol, Kim, Myung Hyun
• Format: Journal Article
• Language: English
• Published: Switzerland MDPI 18.07.2017; MDPI AG
• Subjects: aluminum alloy; constraint-based fracture assessment; crack tip constraint; cryogenic temperature; J-Q theory; constraint-based fracture assessment; J-Q theory; cryogenic temperature; crack tip constraint; aluminum alloy
• ISSN: 1996-1944; 1996-1944
• DOI: 10.3390/ma10070815

The constraint effect is the key issue in structural integrity assessments based on two parameter fracture mechanics (TPFM) to make a precise prediction of the load-bearing capacity of cracked structural components. In this study, a constraint-based failure assessment diagram (FAD) was used to assess the fracture behavior of an Al 5083-O weldment with various flaws at cryogenic temperature. The results were compared with those of BS 7910 Option 1 FAD, in terms of the maximum allowable stress. A series of fracture toughness tests were conducted with compact tension (CT) specimens at room and cryogenic temperatures. The Q parameter for the Al 5083-O weldment was evaluated to quantify the constraint level, which is the difference between the actual stress, and the Hutchinson-Rice-Rosengren (HRR) stress field near the crack tip. Nonlinear 3D finite element analysis was carried out to calculate the Q parameter at cryogenic temperature. Based on the experimental and numerical results, the influence of the constraint level correction on the allowable applied stress was investigated using a FAD methodology. The results showed that the constraint-based FAD procedure is essential to avoid an overly conservative allowable stress prediction in an Al 5083-O weldment with flaws.