Lessons learned from Industry 4.0 implementation in the German manufacturing industry

• Published in: Journal of manufacturing technology management Vol. 31; no. 5; pp. 977 - 997
• Main Authors: Veile, Johannes W, Kiel, Daniel, Müller, Julian Marius, Voigt, Kai-Ingo
• Format: Journal Article
• Language: English
• Published: Bradford Emerald Publishing Limited 18.11.2020; Emerald Group Publishing Limited
• Subjects: Advanced manufacturing technologies; Automation; Content analysis; Digitization; Empirical analysis; Employees; Factories; Industrial applications; Industrial development; Industry 4.0; Organizational structure; Product development; Qualitative analysis; Qualitative research; Industry 4.0; Digital transformation; Implementation; German companies; Industrial Internet of Things
• ISSN: 1741-038X; 1758-7786
• DOI: 10.1108/JMTM-08-2018-0270

PurposeIndustry 4.0 is assumed to yield extensive industry-spanning opportunities. However, exploiting these opportunities requires a targeted implementation of Industry 4.0. The purpose of this paper is to generate a deeper understanding of relevant implementation action. Existing recommendations are mostly general, highly aggregated and difficult to grasp. Yet, specific and concrete actions that need to be taken to accelerate the realization of Industry 4.0 are essential.Design/methodology/approachThe article uses 13 semi-structured in-depth expert interviews as the source of empirical data. The interviews were conducted with managers from Industry 4.0-experienced German manufacturing companies. All interviews are analyzed using qualitative content analysis.FindingsThe study reveals relevant and targeted aspects for Industry 4.0 implementation: the development of Industry 4.0-specific know-how, securing financial resources, integrating employees into the implementation process and establishing an open-minded and flexible corporate culture. Further aspects include comprehensive planning processes, cooperation with external partners, proper handling of data interfaces, interdisciplinary communication, an adaptable organizational structure and data security.Research limitations/implicationsThe paper is limited to German manufacturing enterprises and should be transferred to other industries and countries.Practical implicationsThe study supports managers to effectively implement Industry 4.0 within their organizations and consequently benefit from Industry 4.0 and derives recommendations for future research.Originality/valueThe paper is among the first to give specific and concrete examples for lessons learned from Industry 4.0 implementation, directly obtained from industrial application.