An investigation of pulsed phase thermography for detection of disbonds in HIP-bonded beryllium tiles in ITER normal heat flux first wall (NHF FW) components

• Published in: Fusion engineering and design Vol. 98-99; pp. 1244 - 1249
• Main Authors: Bushell, J., Sherlock, P., Mummery, P., Bellin, B., Zacchia, F.
• Format: Journal Article
• Language: English
• Published: Elsevier B.V 01.10.2015
• Subjects: Aircraft components; Beryllium tiles; Copper base alloys; Failure; HIP; Inspection; ITER first wall; Mockups; PPT; Thermography; Tiles; Walls; ITER first wall; PPT; Beryllium tiles; HIP; Thermography
• ISSN: 0920-3796; 1873-7196
• DOI: 10.1016/j.fusengdes.2015.01.030

•Pulsed phase thermography was trialled on Be-tiled plasma facing components.•Two components, one with known disbonds, one intact, were inspected and compared.•Finite element analysis was used to verify experimental observations.•PPT successfully detected disbonds in the failed component.•Good agreement found with ultrasonic test, though defect geometry was uncertain. Pulsed phase thermography (PPT) is a non destructive examination (NDE) technique, traditionally used in the Aerospace Industry for inspection of composite structures, which combines characteristics and benefits of flash thermography and lock-in thermography into a single, rapid inspection technique. The aim of this work was to evaluate the effectiveness of PPT as a means of inspection for the bond between the beryllium (Be) tiles and the copper alloy (CuCrZr) heatsink of the ITER NHF FW components. This is a critical area dictating the functional integrity of these components, as single tile detachment in service could result in cascade failure. PPT has advantages over existing thermography techniques using heated water which stress the component, and the non-invasive, non-contact nature presents advantages over existing ultrasonic methods. The rapid and non-contact nature of PPT also gives potential for in-service inspections as well as a quality measure for as-manufactured components. The technique has been appraised via experimental trials using ITER first wall mockups with pre-existing disbonds confirmed via ultrasonic tests, partnered with finite element simulations to verify experimental observations. This paper will present the results of the investigation.