Numerical and experimental investigation of the effect of baffles on flow instabilities in a Francis turbine draft tube under partial load conditions

• Published in: Advances in mechanical engineering Vol. 11; no. 1
• Main Authors: Zhou, Xing, Wu, He-gao, Shi, Chang-zheng
• Format: Journal Article
• Language: English
• Published: London, England SAGE Publications 01.01.2019; Sage Publications Ltd; SAGE Publishing
• Subjects: Baffles; Computational fluid dynamics; Computer simulation; Draft tubes; Flow velocity; Fluid flow; Repair & maintenance; Rope; Swirling; Turbines; Variations; draft tube; vortex rope; flow instability; baffle; pressure fluctuation; Computational fluid dynamic; Francis turbine
• ISSN: 1687-8132; 1687-8140
• DOI: 10.1177/1687814018824468

An improved method for preventing vortex rope formation and alleviating the associated pressure fluctuations in turbine draft tubes is investigated using baffles in the draft tube to hinder the swirling flow emerging from a Francis turbine runner. A strong swirl produces flow instabilities and pressure fluctuations. Partial load operating conditions at the rated water head and three flow rates are taken into consideration. It is demonstrated using a computational fluid dynamics simulation that this method effectively eliminates the vortex rope, particularly when using four baffles. The amplitude of the pressure pulsation in the draft tube modified with four baffles was 0.42 times that in a traditional draft tube. The baffles were found to reduce the tangential velocity of the flow in the draft tube and consequently hinder the development of the fierce swirling flow. This type of decrease is more significant compared to the gradual decay due to viscous effects of the solid wall in a traditional draft tube. The conclusion was verified by the results of experiments conducted using a novel device. The measured increase in turbine efficiency exceeded 3% at the evaluated partial loading point, indicating improved economic performance of the turbine.