The engine maintenance scheduling by using reliability centered maintenance method and the identification of 5S application in PT. XYZ

• Published in: IOP conference series. Materials Science and Engineering Vol. 309; no. 1; pp. 12127 - 12131
• Main Authors: Sembiring, N, Panjaitan, N, Saragih, A F
• Format: Journal Article
• Language: English
• Published: Bristol IOP Publishing 01.02.2018
• Subjects: Component reliability; Conveyors; Damage; Gearboxes; Inspection; Kernels; Maintenance management; Palm oil; Schedules; Scheduling; Workstations
• ISSN: 1757-8981; 1757-899X
• DOI: 10.1088/1757-899X/309/1/012127

PT. XYZ is a manufacturing company that produces fresh fruit bunches (FFB) to Crude Palm Oil (CPO) and Palm Kernel Oil (PKO). PT. XYZ consists of six work stations: receipt station, sterilizing station, thressing station, pressing station, clarification station, and kernelery station. So far, the company is still implementing corrective maintenance maintenance system for production machines where the machine repair is done after damage occurs. Problems at PT. XYZ is the absence of scheduling engine maintenance in a planned manner resulting in the engine often damaged which can disrupt the smooth production. Another factor that is the problem in this research is the kernel station environment that becomes less convenient for operators such as there are machines and equipment not used in the production area, slippery, muddy, scattered fibers, incomplete use of PPE, and lack of employee discipline. The most commonly damaged machine is in the seed processing station (kernel station) which is cake breaker conveyor machine. The solution of this problem is to propose a schedule plan for maintenance of the machine by using the method of reliability centered maintenance and also the application of 5S. The result of the application of Reliability Centered maintenance method is obtained four components that must be treated scheduled (time directed), namely: for bearing component is 37 days, gearbox component is 97 days, CBC pen component is 35 days and conveyor pedal component is 32 days While after identification the application of 5S obtained the proposed corporate environmental improvement measures in accordance with the principles of 5S where unused goods will be moved from the production area, grouping goods based on their use, determining the procedure of cleaning the production area, conducting inspection in the use of PPE, and making 5S slogans.