Utilizing Industrial Sludge Ash in Brick Manufacturing and Quality Improvement

• Published in: Materials Vol. 17; no. 11; p. 2568
• Main Authors: Huang, Yu-Ming, Chen, Chao-Shi, Chen, Chen-Chung, Lai, Jian-Wen
• Format: Journal Article
• Language: English
• Published: Switzerland MDPI AG 27.05.2024; MDPI
• Subjects: Ashes; Bricks; carbonation; Compressive strength; Defective products; engineering properties; Factories; Heat treatment; industrial sludge ash; Landfill; Manufacturing; mechanical properties; Mixtures; Particle size; Quality control; Raw materials; Refuse and refuse disposal; Sintering; Sludge; Waste disposal; Waste management; Wastes; Water absorption; Taiwan; industrial sludge ash; engineering properties; mechanical properties; carbonation
• ISSN: 1996-1944; 1996-1944
• DOI: 10.3390/ma17112568

This research demonstrates changes in the behaviors and characteristics of sintered bricks while using industrial sludge ash (ISA) and waste glass (WG) as a replacement for clay in the brick manufacturing procedure. Owing to the limited amount of available land in Taiwan, it is becoming increasingly difficult to locate suitable sites for sanitary landfills, which is a common final disposal method for ash that is produced during thermal treatment in sludge factories. To meet the urgent need for land, the final waste disposal must convert this waste into a new resource. This research investigated the feasibility of using general industrial sludge ash waste, due to its abundance and high potential as a raw material in producing bricks. The result of this study shows that the bricks made from ISA and WG under a certain mixture proportion (ISA50%/WG40%/Clay10%) had excellent industrial potentials, such as compressive strength and water absorption rate. However, owing to the wide variety of components from different sources of ISA, the mixture proportion might vary accordingly. This study also analyzed the incineration index, proportion design, and process improvement, as well as investigating the possibility of increasing the total use of sludge ash as a resource. This study shows the potentials of utilizing wastes as raw materials in industrial manufacturing procedures. Therefore, more wastes can be tested and turned into resources in the future.