Assessment of a bolted-flange connection for ITER Test Blanket Module

• Published in: Fusion engineering and design Vol. 165; p. 112247
• Main Authors: Zaouter, T., Vulliez, K., Michel, B., Gazzotti, S., Friconneau, J.-P., Martins, J.-P.
• Format: Journal Article
• Language: English
• Published: Elsevier B.V 01.04.2021; Elsevier
• Subjects: Bolted-flange; Engineering Sciences; ITER; Mechanics; Numerical simulation; Physics; Pipe Forest; Test Blanket Module; Test Blanket Module; Numerical simulation; ITER; Pipe Forest; Bolted-flange
• ISSN: 0920-3796; 1873-7196
• DOI: 10.1016/j.fusengdes.2021.112247

•Assessment of standard and custom, water-cooled, bolted-flange by simulation.•Standard bolted-flange for lithium-lead and water pipes can be considered directly.•The helium assembly requires a bespoke actively cooled design.•Flanged solutions are a credible alternative to the welded solution. In ITER, the ‘Pipe Forest (PF)’ is a network of pipes that connects the Ancillary Equipment Unit to the Test Blanket Module (TBM) at the level of the equatorial port-plug of the reactor prototype. The goal of ITER's TBM program is to validate concepts to be adopted for the DEMO tritium Breeding Blankets. Different types of pipes are mounted on the port-plug among which those used for cooling or tritium processing. During plasma operation, the PF has to accommodate severe thermomechanical loads. It shall also provide protection from abnormal contamination and be designed to ease connection/disconnection operations. With numerical simulation, this work assesses the use of bolted flanges as an alternative to the welded solution to connect the PF on the TBMs inside the port cell environment. The proposed designs integrate metallic seals as well as an embedded cooling system in the flanges when necessary, to limit the temperature of the seals and the bolts and prevent irreversible damage. It is shown that bolted-flange junctions for the PF are a credible solution. Still, important stresses in the socket of the flanges are present but do not represent a problematic issue for dimensioning purposes, as they shall be accommodated with a small amount of plastic strain.