Cloud-based implementation of white-box model predictive control for a GEOTABS office building: A field test demonstration

• Published in: Journal of process control Vol. 88; no. C; pp. 63 - 77
• Main Authors: Drgoňa, Ján, Picard, Damien, Helsen, Lieve
• Format: Journal Article
• Language: English
• Published: United States Elsevier Ltd 01.04.2020; Elsevier
• Subjects: Building climate control; Cloud-based implementation; ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATION; Field test; Model predictive control; White-box modeling; Cloud-based implementation; Model predictive control; Field test; White-box modeling; Building climate control
• ISSN: 0959-1524; 1873-2771
• DOI: 10.1016/j.jprocont.2020.02.007

•Computationally tractable large-scale white-box MPC via decoupling of non-linearities.•Cloud-based MPC implementation with user-friendly web-based interface.•Field test in a fully occupied office building during the transient seasons.•Ground-source heat pump energy use savings equal 53.5%.•Thermal comfort improvement by 36.9%. Model predictive control (MPC) has been proven in simulations and pilot case studies to be a superior control strategy for large buildings. MPC can utilize the weather and occupancy schedule forecasts, together with the system model, to predict the future thermal behavior of the building and minimize the overall energy use and maximize thermal comfort. However, these advantages come with the cost of increased modeling effort, computational demands, communication infrastructure, and commissioning efforts. Thus a typical approach is to, often rapidly, simplify the building modeling and MPC optimization problem while paying a price of not reaching the full performance potential. It has been shown that by employing accurate physics-based models, MPC performance can be notably increased closer to its theoretical performance bound. However, implementation of such high-fidelity MPC in real buildings remains a challenge, resulting in a lack of successful field test studies. This work presents the methodology and field test demonstration of a computationally efficient implementation of the white-box MPC in an office building in Belgium. The detailed model of the building is based on first-principle physical equations. The deployment and supervision of MPC operation in a practical setting are supported by an automated cloud-based communication infrastructure. The motivating factor behind the cloud-based architecture is its compatibility with a commercially appealing control as a service concept. The building is equipped with a ground source heat pump (GSHP) and thermally activated building structures (TABS), where the combination of both is also known as GEOTABS. From a control perspective, GEOTABS buildings are particularly challenging systems due to large scale, complex heating, ventilation and air conditioning (HVAC) system, and slow dynamics with time delays. On the other hand, there is an increased potential for energy savings due to the high thermal mass, which acts as thermal storage. The MPC operation is demonstrated during the challenging transient seasons (switching between heating and cooling), and its performance is compared to a traditional rule-based controller (RBC). We provide a proof of concept of real MPC operation for the most difficult seasons with notable GSHP energy use savings equal to 53.5% and thermal comfort improvement by 36.9%. Other MPC applications found in the literature describe tests for only cooling or only heating, and up to now only for a black-box or a grey-box approach.